MODIFICATION

An approach to reformulation

Food product reformulation to lower costs involves modifying a food product's ingredients and/or production process to reduce the overall cost of production while maintaining the desired quality and taste. This process is often done to make the product more affordable for consumers or increase manufacturer profitability.


One way to reduce cost through reformulation is to use less expensive ingredients without significantly altering the product's taste or texture. For example, substituting butter with vegetable oil can lower the cost of production for baked goods while still maintaining the desired flavour and texture.

Discover our inspiring solutions.

Eggless Sponge Cake Premix

Whey protein concentrate and starch is a common solution for egg replacement in sponge cake.

80% Extension Restructured Ham

Meat replacement without impacting on texture. 

Frankfurter Chicken Sausage

An economical solution with use of whey protein concentrate, carrageenan and yeast extract for meat replacement. Providing both texture and taste.

Ambient Drinking Yoghurt

A refreshing yoghurt drink that has pectin replaced with starch and CMC.

Another approach is to streamline the production process to reduce labour, energy, or transportation costs. This may involve using automated machinery, changing the packaging size, or sourcing ingredients from closer locations.


While cost reduction through reformulation can lead to more affordable products for consumers, it is important to ensure that the quality and nutritional value of the food product are not compromised. Any changes to the ingredients or production process should be carefully evaluated to ensure that the product still meets regulatory standards and consumer expectations for taste and quality.


Reformulating food products by modifying ingredients to lower costs can be a complex process that requires careful planning and evaluation. Following these tips and strategies can reduce costs without compromising your product's taste, quality, and nutritional value.

Tips and strategies for reformulating food products by modifying ingredients to lower costs:

The first step in reformulating a food product to lower costs is to evaluate the current recipe and identify ingredients that have fluctuating costs over time. This brings volatility to price control and positioning. Replace with ingredients based on the total cost-in-use and the additional benefits that can result from the change.